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Custom Tuck Top Mailer Boxes

$0.67

GI Packaging LLC provides premium-quality, custom tuck top mailer boxes designed to safely ship, store, and showcase your products. These boxes feature a front flap that neatly folds into place, giving your packaging a secure closure along with a clean, high-end appearance.

Whether you run an e-commerce store, subscription service, or retail brand, our tuck top mailer boxes offer sturdy construction and professional-grade printing to strengthen your brand image and enhance the overall customer experience.

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Description

What Are Tuck Top Mailer Boxes?

Tuck top mailer boxes are packaging solutions made from durable paperboard or corrugated material, featuring a top lid that neatly tucks into the front panel for a secure closure. At GI Packaging LLC, these boxes are widely used for eCommerce shipping, retail packaging, and gift presentations.

Their sturdy structure keeps products protected during transit, while the fully customizable exterior allows you to showcase your branding in vibrant colors. You can personalize the size, shape, and design to perfectly suit your product requirements.

Premium Material Options

At GI Packaging LLC, we offer a range of high-quality materials and thicknesses so you can achieve the ideal strength and finish for your packaging.

SBS Cardstock (Solid Bleached Sulfate)

  • Color: Smooth, bright white surface for sharp and vibrant printing

  • Thickness Options: 16pt (300gsm), 18pt (350gsm), 20pt (420gsm), 24pt (500gsm)

  • Features: Clean, refined finish ideal for luxury branding

  • Best For: Retail, cosmetics, and premium product packaging

  • Lamination Options: Gloss, matte, or soft-touch for added protection and elegance

Kraft Cardstock (CUK – Coated Unbleached Kraft)

  • Color: Natural brown or black for eco-conscious branding

  • Thickness Options: 16pt (300gsm), 18pt (350gsm), 20pt (420gsm), 24pt (500gsm)

  • Features: 100% recycled material with a rustic, organic appeal

  • Best For: Sustainable brands, handmade goods, organic products, and CBD packaging

Corrugated Material

  • Color Options: Brown or white

  • Thickness Options:

    • E-Flute (600–650gsm) – Exterior printing

    • E-Flute (800–850gsm) – Interior and exterior printing

  • Features: Enhanced durability for shipping and subscription boxes

  • Best For: Electronics, subscription packages, and mail-ready shipping boxes

All materials are precisely die-cut, scored, and glued to ensure a secure fit and safe delivery.

Printing & Color Options

We use advanced offset and digital printing technology to produce sharp details and accurate brand colors.

  • Printing Methods: CMYK (full color) and PMS (Pantone Matching System) for color precision

  • Print Coverage: Available on both inside and outside surfaces

  • Artwork Support: Provide your own design or use our complimentary design service

  • Digital Proofing: Receive a 3D preview of your box for approval before production begins

Finishing Options

Enhance the look and feel of your tuck top mailer boxes with premium finishing touches:

  • Gloss Lamination: Shiny coating that enhances color vibrancy

  • Matte Lamination: Smooth, non-reflective finish for a modern look

  • Spot UV: Gloss highlight on specific elements like logos

  • Gold, Silver & Copper Foiling: Metallic stamping for a luxury effect

  • Embossing / Debossing: Raised or recessed texture for added sophistication

These finishing options ensure your packaging stands out both on retail shelves and during the unboxing experience.

Add-On Features

Customize your mailer boxes further with practical enhancements:

  • Die-Cut Inserts: Custom inserts to securely hold products in place

  • Professional Gluing: Strong assembly for sides and base panels

These add-ons help create a packaging solution tailored precisely to your product’s needs.

Why Choose GI Packaging LLC?

At GI Packaging LLC, we make custom packaging simple, affordable, and reliable for businesses of all sizes.

  • Premium Material Quality: Choose from SBS, Kraft, or corrugated options in various GSM and thicknesses

  • Complete Customization: Style, size, and design aligned with your brand identity

  • Free Design Assistance: Professional support to create impactful layouts

  • Digital Proofing: Review a 3D sample before mass production

  • Wholesale Discounts: Save more on bulk tuck top mailer box orders

  • Low Minimum Order: Starting from just 100 boxes

  • Eco-Friendly Solutions: 100% recyclable materials and sustainable printing options

  • Dedicated Support: Packaging experts available to assist you

  • Free Nationwide Shipping: Delivered across the country via trusted carriers

  • Fast Turnaround: Rush orders in 6–8 business days; standard orders in 8–15 business days

From design to doorstep delivery, GI Packaging LLC provides everything you need under one roof.

Create Powerful Packaging for Your Brand

Your packaging speaks for your brand. Our custom tuck top mailer boxes are durable, professionally printed, and delivered quickly and reliably. Whether you need sturdy mailer boxes for eCommerce shipping or wholesale packaging for retail distribution, GI Packaging LLC ensures your products look impressive and arrive safely.

Contact GI Packaging LLC today to request your custom quote and elevate your brand packaging.

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